通電(dian)(dian)(dian)運(yun)行步驟:1、打(da)(da)(da)開(kai)(kai)(kai)氮(dan)化爐(lu)(lu)(lu)(lu)總(zong)控(kong)電(dian)(dian)(dian)源。2、電(dian)(dian)(dian)柜(ju)控(kong)制(zhi)面(mian)板上(shang)“手動(dong)(dong)(dong)(dong)(dong)(dong)(dong)/自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)” 旋鈕(niu)(niu)(niu),打(da)(da)(da)到(dao)(dao)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)。3、進(jin)入控(kong)制(zhi)系統觸摸屏,點擊(ji)“(一(yi))打(da)(da)(da)弧參(can)數設(she)定(ding)”,選(xuan)擇開(kai)(kai)(kai)保(bao)溫(wen)(wen)(wen)(wen)段數09,完畢(bi)退出。4、點擊(ji)“(二(er))升(sheng)(sheng)溫(wen)(wen)(wen)(wen)保(bao)溫(wen)(wen)(wen)(wen)參(can)數設(she)定(ding)”,查看參(can)數是否(fou)正確(que),9保(bao)溫(wen)(wen)(wen)(wen)時(shi)間300min,點擊(ji)“升(sheng)(sheng)壓保(bao)壓參(can)數設(she)定(ding)”,5到(dao)(dao)達(da)壓力350Pa。5、進(jin)入系統運(yun)行,選(xuan)擇確(que)認(ren)(ren)爐(lu)(lu)(lu)(lu)體(ti)(ti), 1號(hao)爐(lu)(lu)(lu)(lu)(左(zuo)),2號(hao)爐(lu)(lu)(lu)(lu)(右(you)(you)),若爐(lu)(lu)(lu)(lu)體(ti)(ti)不是要工作(zuo)爐(lu)(lu)(lu)(lu)體(ti)(ti),點擊(ji)“爐(lu)(lu)(lu)(lu)體(ti)(ti)切換(huan)”,(爐(lu)(lu)(lu)(lu)體(ti)(ti)工作(zuo)過程(cheng)中(zhong)一(yi)定(ding)不要按(an)爐(lu)(lu)(lu)(lu)體(ti)(ti)切換(huan)按(an)鈕(niu)(niu)(niu))。6、抽真(zhen)空(kong)(kong):左(zuo)上(shang)角系統開(kai)(kai)(kai)始按(an)鈕(niu)(niu)(niu)由紅(hong)色變成綠(lv)色,真(zhen)空(kong)(kong)泵1(3),2(4)按(an)鈕(niu)(niu)(niu)變綠(lv),檢查兩個真(zhen)空(kong)(kong)泵是否(fou)都啟動(dong)(dong)(dong)(dong)(dong)(dong)(dong)運(yun)轉,如有不運(yun)轉,打(da)(da)(da)開(kai)(kai)(kai)電(dian)(dian)(dian)控(kong)柜(ju)右(you)(you)下(xia)門,檢查是否(fou)跳閘(zha),確(que)認(ren)(ren)兩個真(zhen)空(kong)(kong)泵都已啟動(dong)(dong)(dong)(dong)(dong)(dong)(dong)工作(zuo)后,打(da)(da)(da)開(kai)(kai)(kai)真(zhen)空(kong)(kong)泵蝶閥(fa)(fa)(之前一(yi)定(ding)要關閉否(fou)則真(zhen)空(kong)(kong)泵中(zhong)油會被氣(qi)(qi)壓壓進(jin)爐(lu)(lu)(lu)(lu)體(ti)(ti)),開(kai)(kai)(kai)始抽真(zhen)空(kong)(kong),當壓強達(da)到(dao)(dao)100Pa左(zuo)右(you)(you)時(shi),關閉1(3)號(hao)真(zhen)空(kong)(kong)泵蝶閥(fa)(fa),當壓強達(da)到(dao)(dao)60Pa左(zuo)右(you)(you)時(shi),真(zhen)空(kong)(kong)泵1(3)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)關閉(綠(lv)燈熄(xi)滅),高壓按(an)鈕(niu)(niu)(niu)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)開(kai)(kai)(kai)啟。7、黑色脈(mo)沖控(kong)制(zhi)盤上(shang),電(dian)(dian)(dian)壓撥(bo)鈕(niu)(niu)(niu)打(da)(da)(da)到(dao)(dao)左(zuo)邊(bian)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)撥(bo)鈕(niu)(niu)(niu),占空(kong)(kong)比(bi)撥(bo)鈕(niu)(niu)(niu)打(da)(da)(da)到(dao)(dao)右(you)(you)邊(bian)自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)時(shi)升(sheng)(sheng)溫(wen)(wen)(wen)(wen)時(shi)間長,根據實際情況可調為手動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控(kong)制(zhi)),電(dian)(dian)(dian)壓旋鈕(niu)(niu)(niu),占空(kong)(kong)比(bi)旋鈕(niu)(niu)(niu)旋轉到(dao)(dao)右(you)(you)邊(bian)合適位置(峰(feng)值電(dian)(dian)(dian)流(liu)=100~200 ,電(dian)(dian)(dian)流(liu)A≤150),爐(lu)(lu)(lu)(lu)體(ti)(ti)開(kai)(kai)(kai)始安全工作(zuo),罐(guan)內(nei)(nei)工件開(kai)(kai)(kai)始打(da)(da)(da)弧。8、滅弧送氨氣(qi)(qi)爐(lu)(lu)(lu)(lu)內(nei)(nei)溫(wen)(wen)(wen)(wen)度(du)到(dao)(dao)90度(du),爐(lu)(lu)(lu)(lu)罐(guan)內(nei)(nei)輝光穩定(ding)之后(不閃弧),開(kai)(kai)(kai)氨氣(qi)(qi)罐(guan),黃(huang)色換(huan)向閥(fa)(fa)打(da)(da)(da)到(dao)(dao)左(zuo)邊(bian)1號(hao)爐(lu)(lu)(lu)(lu)(右(you)(you)邊(bian)為2號(hao)爐(lu)(lu)(lu)(lu)),氨氣(qi)(qi)流(liu)量(liang)不用調,控(kong)制(zhi)器會根據爐(lu)(lu)(lu)(lu)內(nei)(nei)壓強自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)調整。9、加送二(er)氧化碳氣(qi)(qi)體(ti)(ti)大約(yue)9-10小(xiao)時(shi)后升(sheng)(sheng)溫(wen)(wen)(wen)(wen)到(dao)(dao)500℃時(shi)占空(kong)(kong)比(bi)撥(bo)鈕(niu)(niu)(niu)打(da)(da)(da)至自(zi)(zi)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)狀態,然后繼續升(sheng)(sheng)溫(wen)(wen)(wen)(wen)至510℃到(dao)(dao)保(bao)溫(wen)(wen)(wen)(wen)狀態,打(da)(da)(da)開(kai)(kai)(kai)二(er)氧化碳氣(qi)(qi)閥(fa)(fa),設(she)置屏幕上(shang)2種氣(qi)(qi)體(ti)(ti)流(liu)量(liang)比(bi)例(比(bi)例約(yue)為7%)。
生產線(xian)的上(shang)位機控(kong)(kong)制:1、F1界(jie)面(mian)(mian)(mian):熱處理程(cheng)序(xu),可(ke)(ke)按(an)TIME及CD%兩種(zhong)方(fang)式控(kong)(kong)制,可(ke)(ke)執(zhi)行不帶中冷的滲(shen)碳(tan)淬(cui)火(huo)、帶中冷的滲(shen)碳(tan)淬(cui)火(huo)、滲(shen)碳(tan)后的氣體(ti)淬(cui)火(huo)等工藝過程(cheng);2、F2界(jie)面(mian)(mian)(mian):工件及裝(zhuang)料(liao)數據(ju)(ju)表,記(ji)錄以(yi)往的生產數據(ju)(ju),存(cun)檔保留(liu),并可(ke)(ke)隨(sui)時查閱;3、F3界(jie)面(mian)(mian)(mian):數據(ju)(ju)記(ji)錄,爐(lu)溫(wen)、油溫(wen)、碳(tan)勢曲(qu)線(xian)記(ji)錄,短周期(qi),長(chang)周期(qi)兩種(zhong);4、F4界(jie)面(mian)(mian)(mian):工藝過程(cheng)監控(kong)(kong),若在FOCOS控(kong)(kong)制狀態,可(ke)(ke)執(zhi)行工藝的停(ting)止、運行、跳步、復位等操作;5、F5界(jie)面(mian)(mian)(mian):故(gu)障,當前故(gu)障、歷史故(gu)障、故(gu)障總攬;6、F6界(jie)面(mian)(mian)(mian):滲(shen)碳(tan)曲(qu)線(xian),即在線(xian)計算(suan)(suan)(suan)的數據(ju)(ju);7、F7界(jie)面(mian)(mian)(mian):實用程(cheng)序(xu),能(neng)通(tong)過溫(wen)度、CO含(han)量(liang)進行mv值、露點(dian)、CO2含(han)量(liang)、碳(tan)勢之(zhi)間的轉化(hua)算(suan)(suan)(suan),能(neng)計算(suan)(suan)(suan)碳(tan)黑(hei)極限;并可(ke)(ke)計算(suan)(suan)(suan)每(mei)種(zhong)材料(liao)的合金系(xi)數;8、F8界(jie)面(mian)(mian)(mian):觀(guan)察爐(lu)子的接口狀態、程(cheng)序(xu)狀態、中英文(wen)切換;9、F9界(jie)面(mian)(mian)(mian):口令管理;10、F10界(jie)面(mian)(mian)(mian):系(xi)統總攬;11、F11界(jie)面(mian)(mian)(mian):結束程(cheng)序(xu)
淮安深井爐產品分類:1.罩式爐:被加熱物在罩內加熱的一種周期性工作的熱處理爐。2.輥底式爐:用爐內輥道運送熱處理材,在輥子上面和下面的爐膛都可布置燒嘴供熱的設備爐。3.鏈式爐:一種輸送帶式的熱處理爐。4.牽引式熱處理爐:牽引式爐大致分臥式和立式兩種,廣泛應用于冷軋帶鋼的鍍錫、鍍鋅和硅鋼、不銹鋼的展開連續熱處理的熱處理爐。5.鋼絲鉛淬火爐:是牽引式熱處理爐的一種,用于鋼絲在鉛槽中等溫淬火前的加熱的處理爐。深井爐生產溫控(kong)(kong)系(xi)統和(he)控(kong)(kong)制柜(ju)介紹:1.熱處理爐適合進行淬火、回(hui)火、退火、正火等(deng)各種熱處理工(gong)藝,控(kong)(kong)溫精度高,工(gong)藝程序全自動化(hua)運行。2.執(zhi)行元件為國內高端品(pin)牌雙(shuang)向可控(kong)(kong)硅,無觸(chu)點鏈(lian)接(jie)漢口電爐系(xi)列(lie)微(wei)電腦控(kong)(kong)溫儀(yi),具(ju)有無機(ji)械(xie)觸(chu)點、完(wan)全無噪音、使用壽命長等(deng)
其實(shi)行業中都(dou)是(shi)(shi)(shi)會應用(yong)到(dao)很多(duo)的設備,這(zhe)些(xie)設備都(dou)是(shi)(shi)(shi)在這(zhe)些(xie)行業運行中能夠起到(dao)很好的促進作(zuo)用(yong),產品的應用(yong)領(ling)域就是(shi)(shi)(shi)比較(jiao)廣泛的,而且經過了行業中的實(shi)際操作(zuo),對于(yu)滲碳(tan)爐(lu)(lu)(lu)廠(chang)家(jia)產品的作(zuo)用(yong)還是(shi)(shi)(shi)比較(jiao)認(ren)可(ke)的,那(nei)么你(ni)們知道關(guan)于(yu)滲碳(tan)爐(lu)(lu)(lu)廠(chang)家(jia)產品的操作(zuo)規范是(shi)(shi)(shi)什么嗎?1、合上電(dian)(dian)源(yuan)開關(guan)。2、調(diao)整儀表自動控制裝(zhuang)置正常后(hou)才允許通電(dian)(dian)升(sheng)溫(wen)。3、升(sheng)溫(wen)時,開動風扇(shan)。4、爐(lu)(lu)(lu)溫(wen)升(sheng)到(dao)850℃時,開始滴(di)入(ru)煤(mei)油(或甲醇)。5、爐(lu)(lu)(lu)溫(wen)到(dao)需要溫(wen)度(du)后(hou),切斷(duan)爐(lu)(lu)(lu)子和(he)風扇(shan)的電(dian)(dian)源(yuan),才能裝(zhuang)進工件。然后(hou)關(guan)緊爐(lu)(lu)(lu)門,接通風扇(shan)和(he)爐(lu)(lu)(lu)子電(dian)(dian)源(yuan),按(an)范圍操作(zuo)。6、工件出爐(lu)(lu)(lu)后(hou),關(guan)緊爐(lu)(lu)(lu)蓋(gai),繼(ji)續(xu)未動風扇(shan),切斷(duan)爐(lu)(lu)(lu)子電(dian)(dian)阻(zu)絲(si)電(dian)(dian)源(yuan),滴(di)入(ru)少量煤(mei)油。7、爐(lu)(lu)(lu)溫(wen)降(jiang)至(zhi)850℃時,停止滴(di)入(ru)煤(mei)油。8、爐(lu)(lu)(lu)溫(wen)降(jiang)至(zhi)600℃時,停止風扇(shan),切斷(duan)電(dian)(dian)源(yuan)開關(guan)。