其實行(xing)業中(zhong)(zhong)都(dou)是(shi)會(hui)應用到很多的(de)(de)(de)設(she)備(bei)，這些(xie)設(she)備(bei)都(dou)是(shi)在這些(xie)行(xing)業運行(xing)中(zhong)(zhong)能夠起到很好(hao)的(de)(de)(de)促進(jin)作(zuo)用，產(chan)(chan)品(pin)的(de)(de)(de)應用領(ling)域就是(shi)比較(jiao)廣泛的(de)(de)(de)，而且(qie)經過了行(xing)業中(zhong)(zhong)的(de)(de)(de)實際操(cao)作(zuo)，對于滲(shen)碳(tan)爐(lu)廠(chang)家(jia)產(chan)(chan)品(pin)的(de)(de)(de)作(zuo)用還(huan)是(shi)比較(jiao)認(ren)可的(de)(de)(de)，那么(me)你們知道關(guan)于滲(shen)碳(tan)爐(lu)廠(chang)家(jia)產(chan)(chan)品(pin)的(de)(de)(de)操(cao)作(zuo)規范是(shi)什么(me)嗎？1、合上電(dian)源開(kai)關(guan)。2、調整儀(yi)表自動(dong)控制裝置(zhi)正常后才(cai)允許通電(dian)升(sheng)溫。3、升(sheng)溫時(shi)(shi)，開(kai)動(dong)風扇(shan)。4、爐(lu)溫升(sheng)到850℃時(shi)(shi)，開(kai)始滴入(ru)煤(mei)油(you)（或甲醇）。5、爐(lu)溫到需要溫度后，切斷(duan)(duan)爐(lu)子和(he)風扇(shan)的(de)(de)(de)電(dian)源，才(cai)能裝進(jin)工件(jian)。然后關(guan)緊爐(lu)門，接通風扇(shan)和(he)爐(lu)子電(dian)源，按范圍(wei)操(cao)作(zuo)。6、工件(jian)出爐(lu)后，關(guan)緊爐(lu)蓋，繼續未(wei)動(dong)風扇(shan)，切斷(duan)(duan)爐(lu)子電(dian)阻絲電(dian)源，滴入(ru)少量煤(mei)油(you)。7、爐(lu)溫降至(zhi)850℃時(shi)(shi)，停(ting)止滴入(ru)煤(mei)油(you)。8、爐(lu)溫降至(zhi)600℃時(shi)(shi)，停(ting)止風扇(shan)，切斷(duan)(duan)電(dian)源開(kai)關(guan)。

生產線的(de)(de)上位(wei)(wei)機控(kong)制：1、F1界(jie)(jie)面(mian)(mian)(mian)：熱處理程(cheng)(cheng)(cheng)序(xu)，可(ke)按TIME及(ji)CD％兩種(zhong)(zhong)方(fang)式控(kong)制，可(ke)執(zhi)行(xing)不帶(dai)中(zhong)冷的(de)(de)滲(shen)(shen)碳淬火、帶(dai)中(zhong)冷的(de)(de)滲(shen)(shen)碳淬火、滲(shen)(shen)碳后(hou)的(de)(de)氣體(ti)淬火等(deng)工藝過(guo)程(cheng)(cheng)(cheng)；2、F2界(jie)(jie)面(mian)(mian)(mian)：工件及(ji)裝料(liao)數據表(biao)，記錄以(yi)往的(de)(de)生產數據，存檔保留，并(bing)可(ke)隨時查閱(yue)；3、F3界(jie)(jie)面(mian)(mian)(mian)：數據記錄，爐(lu)溫、油溫、碳勢曲線記錄，短周期，長周期兩種(zhong)(zhong)；4、F4界(jie)(jie)面(mian)(mian)(mian)：工藝過(guo)程(cheng)(cheng)(cheng)監控(kong)，若(ruo)在(zai)(zai)FOCOS控(kong)制狀(zhuang)態(tai)，可(ke)執(zhi)行(xing)工藝的(de)(de)停止、運行(xing)、跳(tiao)步、復位(wei)(wei)等(deng)操作；5、F5界(jie)(jie)面(mian)(mian)(mian)：故(gu)(gu)障(zhang)，當前故(gu)(gu)障(zhang)、歷史故(gu)(gu)障(zhang)、故(gu)(gu)障(zhang)總攬(lan)；6、F6界(jie)(jie)面(mian)(mian)(mian)：滲(shen)(shen)碳曲線，即在(zai)(zai)線計算(suan)的(de)(de)數據；7、F7界(jie)(jie)面(mian)(mian)(mian)：實用程(cheng)(cheng)(cheng)序(xu)，能(neng)通過(guo)溫度、CO含量(liang)進行(xing)mv值、露(lu)點、CO2含量(liang)、碳勢之間的(de)(de)轉化算(suan)，能(neng)計算(suan)碳黑(hei)極限；并(bing)可(ke)計算(suan)每(mei)種(zhong)(zhong)材(cai)料(liao)的(de)(de)合金系(xi)數；8、F8界(jie)(jie)面(mian)(mian)(mian)：觀察爐(lu)子(zi)的(de)(de)接口狀(zhuang)態(tai)、程(cheng)(cheng)(cheng)序(xu)狀(zhuang)態(tai)、中(zhong)英文切換；9、F9界(jie)(jie)面(mian)(mian)(mian)：口令管理；10、F10界(jie)(jie)面(mian)(mian)(mian)：系(xi)統總攬(lan)；11、F11界(jie)(jie)面(mian)(mian)(mian)：結束程(cheng)(cheng)(cheng)序(xu)

給大(da)家介紹下(xia)多用(yong)爐(lu)(lu)氮(dan)氣(qi)(qi)(qi)(qi)純度(du)要(yao)求：1.本箱式(shi)可(ke)(ke)控(kong)氣(qi)(qi)(qi)(qi)氛多用(yong)爐(lu)(lu)生產(chan)線主(zhu)要(yao)用(yong)于(yu)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)在(zai)(zai)可(ke)(ke)控(kong)氣(qi)(qi)(qi)(qi)氛下(xia)的(de)(de)(de)氣(qi)(qi)(qi)(qi)體滲(shen)(shen)(shen)碳(tan)(tan)、碳(tan)(tan)氮(dan)共滲(shen)(shen)(shen)、滲(shen)(shen)(shen)碳(tan)(tan)后再次加熱(re)淬(cui)火(huo)(huo)以(yi)及(ji)(ji)在(zai)(zai)保(bao)(bao)(bao)護(hu)(hu)氣(qi)(qi)(qi)(qi)氛下(xia)的(de)(de)(de)淬(cui)火(huo)(huo)、回火(huo)(huo)。該設(she)備的(de)(de)(de)操(cao)作(zuo)必須安全(quan)可(ke)(ke)靠，直接(jie)簡捷，采(cai)用(yong)計算機全(quan)過程自(zi)動控(kong)制，工(gong)(gong)(gong)藝(yi)穩定性(xing)好，在(zai)(zai)停(ting)電或(huo)(huo)其它意外情況下(xia)，能夠(gou)實現自(zi)動充氮(dan)，并可(ke)(ke)通(tong)過手動操(cao)作(zuo)完(wan)成(cheng)(cheng)后續工(gong)(gong)(gong)序(xu)，以(yi)確(que)保(bao)(bao)(bao)安全(quan)操(cao)作(zuo)和(he)(he)產(chan)品質(zhi)量。2.帶保(bao)(bao)(bao)護(hu)(hu)氣(qi)(qi)(qi)(qi)氛的(de)(de)(de)回火(huo)(huo)爐(lu)(lu)用(yong)于(yu)工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)回火(huo)(huo)及(ji)(ji)時效退火(huo)(huo)（用(yong)于(yu)高低溫(wen)不同溫(wen)度(du)段時加熱(re)功率應(ying)可(ke)(ke)調，帶有(you)保(bao)(bao)(bao)護(hu)(hu)氣(qi)(qi)(qi)(qi)氛功能）。3.用(yong)于(yu)滲(shen)(shen)(shen)碳(tan)(tan)、碳(tan)(tan)氮(dan)共滲(shen)(shen)(shen)前及(ji)(ji)滲(shen)(shen)(shen)碳(tan)(tan)、碳(tan)(tan)氮(dan)共滲(shen)(shen)(shen)淬(cui)火(huo)(huo)后工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)清(qing)(qing)洗(xi)、烘干。工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)清(qing)(qing)洗(xi)、烘干后的(de)(de)(de)清(qing)(qing)潔度(du)達到滲(shen)(shen)(shen)碳(tan)(tan)、碳(tan)(tan)氮(dan)共滲(shen)(shen)(shen)要(yao)求的(de)(de)(de)標(biao)準，且工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)無腐蝕、對下(xia)道工(gong)(gong)(gong)序(xu)熱(re)處理質(zhi)量無影響。4.裝卸料(liao)車用(yong)于(yu)箱式(shi)可(ke)(ke)控(kong)氣(qi)(qi)(qi)(qi)氛多用(yong)爐(lu)(lu)、回火(huo)(huo)爐(lu)(lu)、清(qing)(qing)洗(xi)機的(de)(de)(de)裝卸料(liao)及(ji)(ji)生產(chan)線各工(gong)(gong)(gong)序(xu)之(zhi)間工(gong)(gong)(gong)件(jian)(jian)(jian)(jian)的(de)(de)(de)傳送。能夠(gou)準確(que)按規定位置完(wan)成(cheng)(cheng)上(shang)述設(she)備工(gong)(gong)(gong)作(zuo)室(shi)的(de)(de)(de)裝卸料(liao)。該生產(chan)線的(de)(de)(de)所有(you)設(she)備必須是全(quan)新設(she)備（包括所有(you)零部件(jian)(jian)(jian)(jian)、元(yuan)器件(jian)(jian)(jian)(jian)和(he)(he)附件(jian)(jian)(jian)(jian)）。由不低于(yu)國(guo)家標(biao)準的(de)(de)(de)先進可(ke)(ke)靠的(de)(de)(de)材料(liao)、生產(chan)工(gong)(gong)(gong)藝(yi)及(ji)(ji)規范制造而成(cheng)(cheng)；投(tou)標(biao)方投(tou)標(biao)的(de)(de)(de)同類(lei)(lei)設(she)備應(ying)具有(you)在(zai)(zai)國(guo)內煤礦機械(xie)行業(ye)(ye)或(huo)(huo)同類(lei)(lei)行業(ye)(ye)二年以(yi)上(shang)的(de)(de)(de)使用(yong)經驗。

價格有(you)高(gao)有(you)低，接下來(lai)我們來(lai)看一(yi)下，氮(dan)化爐(lu)(lu)(lu)的(de)安全操作步驟：1.滲(shen)氮(dan)前的(de)氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)氮(dan)化爐(lu)(lu)(lu)必須是先經過正(zheng)(zheng)火(huo)或調質處理過的(de)工(gong)件。先用(yong)汽油(you)和(he)酒精擦洗氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)氮(dan)化爐(lu)(lu)(lu)工(gong)件表(biao)面(mian)，不得有(you)銹斑、油(you)污、臟物存在(zai)。裝(zhuang)入(ru)爐(lu)(lu)(lu)內后，對稱擰緊(jin)爐(lu)(lu)(lu)蓋(gai)壓緊(jin)螺栓。2.將(jiang)爐(lu)(lu)(lu)罐和(he)爐(lu)(lu)(lu)蓋(gai)進(jin)水(shui)(shui)(shui)口(kou)通入(ru)冷(leng)卻(que)水(shui)(shui)(shui)進(jin)行(xing)循(xun)環(huan)水(shui)(shui)(shui)冷(leng)。爐(lu)(lu)(lu)蓋(gai)上管(guan)道(dao)冷(leng)卻(que)水(shui)(shui)(shui)下端為進(jin)水(shui)(shui)(shui)，上端為出水(shui)(shui)(shui)，爐(lu)(lu)(lu)罐單獨進(jin)水(shui)(shui)(shui)，單獨排(pai)水(shui)(shui)(shui)，氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)氮(dan)化爐(lu)(lu)(lu)爐(lu)(lu)(lu)蓋(gai)所有(you)水(shui)(shui)(shui)管(guan)可按低進(jin)高(gao)出原則串聯，由(you)一(yi)個口(kou)進(jin)水(shui)(shui)(shui)，一(yi)個口(kou)排(pai)水(shui)(shui)(shui)。3.升溫(wen)(wen)前應先送(song)氮(dan)氣(qi)(qi)(qi)(qi)(qi)排(pai)氣(qi)(qi)(qi)(qi)(qi)，排(pai)氣(qi)(qi)(qi)(qi)(qi)時流(liu)(liu)(liu)量應比使(shi)用(yong)時大(da)一(yi)倍(bei)以上。排(pai)氣(qi)(qi)(qi)(qi)(qi)10分鐘后，將(jiang)控(kong)溫(wen)(wen)儀表(biao)設定(ding)到150℃，自動(dong)加熱(re)開關撥向(xiang)開，氣(qi)(qi)(qi)(qi)(qi)體(ti)(ti)氮(dan)化爐(lu)(lu)(lu)邊排(pai)氣(qi)(qi)(qi)(qi)(qi)邊加熱(re)150℃保持(chi)2h排(pai)氣(qi)(qi)(qi)(qi)(qi)，再(zai)將(jiang)控(kong)溫(wen)(wen)儀表(biao)設定(ding)到530℃，把(ba)氨氣(qi)(qi)(qi)(qi)(qi)流(liu)(liu)(liu)量調小(xiao)，保持(chi)爐(lu)(lu)(lu)內正(zheng)(zheng)壓。4.排(pai)氣(qi)(qi)(qi)(qi)(qi)口(kou)有(you)較小(xiao)氣(qi)(qi)(qi)(qi)(qi)流(liu)(liu)(liu)向(xiang)上的(de)壓力(li)(li)，當爐(lu)(lu)(lu)溫(wen)(wen)升到530℃時，恒(heng)(heng)溫(wen)(wen)恒(heng)(heng)流(liu)(liu)(liu)滲(shen)氮(dan)3-20h，再(zai)將(jiang)氨氣(qi)(qi)(qi)(qi)(qi)壓力(li)(li)調大(da)一(yi)點，讓排(pai)氣(qi)(qi)(qi)(qi)(qi)維(wei)持(chi)適中壓力(li)(li)，滲(shen)氮(dan)4-70h， 再(zai)將(jiang)氨氣(qi)(qi)(qi)(qi)(qi)壓力(li)(li)調小(xiao)，退(tui)氮(dan)1-2h，切斷電源(yuan)，給少量氨氣(qi)(qi)(qi)(qi)(qi)，使(shi)爐(lu)(lu)(lu)內維(wei)持(chi)正(zheng)(zheng)壓。5.排(pai)氣(qi)(qi)(qi)(qi)(qi)口(kou)有(you)較小(xiao)氣(qi)(qi)(qi)(qi)(qi)流(liu)(liu)(liu)向(xiang)上的(de)壓力(li)(li)，當爐(lu)(lu)(lu)溫(wen)(wen)升到530℃時，恒(heng)(heng)溫(wen)(wen)恒(heng)(heng)流(liu)(liu)(liu)滲(shen)氮(dan)3-20h，再(zai)將(jiang)氨氣(qi)(qi)(qi)(qi)(qi)壓力(li)(li)調大(da)一(yi)點，讓排(pai)氣(qi)(qi)(qi)(qi)(qi)維(wei)持(chi)適中壓力(li)(li)，滲(shen)氮(dan)4-70h， 再(zai)將(jiang)氨氣(qi)(qi)(qi)(qi)(qi)壓力(li)(li)調小(xiao)，退(tui)氮(dan)1-2h，切斷電源(yuan)。

江蘇井式滲碳爐裝爐要求：1、裝爐前必須對爐內灰塵，雜質清理干凈。2、工件必須從底層向上層的順序裝爐（以防工件掉落危險）。3、工件短頭放在圓形墊塊后再推進工作圓盤內，有小孔的面朝里。4、工件的位置以前一次裝爐位置相同（大約200支/爐）。5、工件裝爐完成后，必須用酒精對白色密封圈擦洗干凈。6、用行車將爐罐小心吊起，到達安全高度后，移動至爐體正上方，待穩定后緩慢下降，裝爐完成。二、供應井式滲碳爐開(kai)爐接(jie)通(tong)電(dian)源前必(bi)須(xu)(xu)檢查事項：1、爐體冷(leng)卻水循(xun)環必(bi)須(xu)(xu)開(kai)啟（閥在(zai)(zai)水平(ping)狀(zhuang)態(tai)為開(kai)，垂直狀(zhuang)態(tai)為關）。2、真空泵蝶閥必(bi)須(xu)(xu)在(zai)(zai)關閉(bi)(bi)狀(zhuang)態(tai)。3、氨氣罐，二氧(yang)化碳罐要在(zai)(zai)關閉(bi)(bi)狀(zhuang)態(tai)。4、陽(yang)極快速(su)接(jie)頭要連接(jie)在(zai)(zai)爐體上(shang)（和水冷(leng)卻管在(zai)(zai)一(yi)起的(de)綠線接(jie)頭）。5、黑色脈沖控制盤上(shang) “電(dian)壓”旋鈕，“占空比”旋鈕要旋轉到左邊(bian)最(zui)小值(zhi)。6、黃色氨氣換向閥手柄在(zai)(zai)中間（向上(shang)）位置。

給(gei)大(da)家介紹下(xia)多(duo)用(yong)(yong)(yong)爐(lu)(lu)熱(re)處理的(de)(de)(de)爐(lu)(lu)型選(xuan)擇： 1．對(dui)于不能成(cheng)批(pi)(pi)定(ding)型生(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)(de)，工(gong)件(jian)(jian)(jian)(jian)大(da)小(xiao)不相(xiang)等(deng)(deng)的(de)(de)(de)，種類(lei)較多(duo)的(de)(de)(de)，要求(qiu)工(gong)藝上(shang)具有通用(yong)(yong)(yong)性、多(duo)用(yong)(yong)(yong)性的(de)(de)(de)，可(ke)選(xuan)用(yong)(yong)(yong)箱(xiang)式(shi)(shi)(shi)多(duo)用(yong)(yong)(yong)爐(lu)(lu)。2．加熱(re)長軸類(lei)及長的(de)(de)(de)絲桿(gan)(gan)，管子等(deng)(deng)工(gong)件(jian)(jian)(jian)(jian)時(shi)，可(ke)選(xuan)用(yong)(yong)(yong)深井(jing)(jing)式(shi)(shi)(shi)電爐(lu)(lu)。3．小(xiao)批(pi)(pi)量(liang)的(de)(de)(de)滲(shen)(shen)碳零件(jian)(jian)(jian)(jian)，可(ke)選(xuan)用(yong)(yong)(yong)井(jing)(jing)式(shi)(shi)(shi)氣(qi)(qi)體滲(shen)(shen)碳爐(lu)(lu)。4．對(dui)于大(da)批(pi)(pi)量(liang)的(de)(de)(de)汽車、拖拉機(ji)齒輪(lun)等(deng)(deng)零件(jian)(jian)(jian)(jian)的(de)(de)(de)生(sheng)(sheng)產(chan)(chan)(chan)可(ke)選(xuan)連(lian)續式(shi)(shi)(shi)滲(shen)(shen)碳生(sheng)(sheng)產(chan)(chan)(chan)線(xian)或箱(xiang)式(shi)(shi)(shi)多(duo)用(yong)(yong)(yong)爐(lu)(lu)。5．對(dui)沖(chong)壓件(jian)(jian)(jian)(jian)板材坯料(liao)的(de)(de)(de)加熱(re)大(da)批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan)(chan)時(shi)，最(zui)好選(xuan)用(yong)(yong)(yong)滾動爐(lu)(lu)，輥底(di)爐(lu)(lu)。6．對(dui)成(cheng)批(pi)(pi)的(de)(de)(de)定(ding)型零件(jian)(jian)(jian)(jian)，生(sheng)(sheng)產(chan)(chan)(chan)上(shang)可(ke)選(xuan)用(yong)(yong)(yong)推(tui)(tui)(tui)桿(gan)(gan)式(shi)(shi)(shi)或傳送帶(dai)式(shi)(shi)(shi)電阻爐(lu)(lu)（推(tui)(tui)(tui)桿(gan)(gan)爐(lu)(lu)或鑄帶(dai)爐(lu)(lu)）7．小(xiao)型機(ji)械零件(jian)(jian)(jian)(jian)如：螺(luo)釘，螺(luo)母等(deng)(deng)可(ke)選(xuan)用(yong)(yong)(yong)振底(di)式(shi)(shi)(shi)爐(lu)(lu)或網帶(dai)式(shi)(shi)(shi)爐(lu)(lu)。8．鋼球(qiu)及滾柱(zhu)熱(re)處理可(ke)選(xuan)用(yong)(yong)(yong)內螺(luo)旋的(de)(de)(de)回轉管爐(lu)(lu)。9．有色金屬錠坯在大(da)批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)(chan)(chan)時(shi)可(ke)用(yong)(yong)(yong)推(tui)(tui)(tui)桿(gan)(gan)式(shi)(shi)(shi)爐(lu)(lu)，而對(dui)有色金屬小(xiao)零件(jian)(jian)(jian)(jian)及材料(liao)可(ke)用(yong)(yong)(yong)空氣(qi)(qi)循環加熱(re)爐(lu)(lu)。