吹(chui)主(zhu)回保險怎么解決:1.滲氮(dan)前(qian)的(de)模具(ju)必須是先經過正火或調(diao)(diao)質(zhi)處理過的(de)工(gong)件。2.先用(yong)汽油和(he)酒精擦洗(xi)工(gong)件表面,不得有(you)銹斑(ban)、油污(wu)、臟物存在。3.裝入爐(lu)內后(hou),對稱擰緊爐(lu)蓋壓(ya)(ya)緊螺栓。4.將(jiang)爐(lu)罐和(he)爐(lu)蓋進(jin)水(shui)(shui)(shui)口通入冷(leng)(leng)卻水(shui)(shui)(shui)進(jin)行循環水(shui)(shui)(shui)冷(leng)(leng)。爐(lu)蓋上管道冷(leng)(leng)卻水(shui)(shui)(shui)下(xia)端為進(jin)水(shui)(shui)(shui),上端為出水(shui)(shui)(shui),爐(lu)罐單獨(du)進(jin)水(shui)(shui)(shui),單獨(du)排(pai)(pai)水(shui)(shui)(shui),爐(lu)蓋所有(you)水(shui)(shui)(shui)管可按低進(jin)高出原則串聯(lian),由一個口進(jin)水(shui)(shui)(shui),一個口排(pai)(pai)水(shui)(shui)(shui)。5.升(sheng)溫前(qian)應(ying)(ying)先送(song)氮(dan)氣(qi)排(pai)(pai)氣(qi),排(pai)(pai)氣(qi)時(shi)流量(liang)應(ying)(ying)比使(shi)用(yong)時(shi)大一倍以上。排(pai)(pai)氣(qi)10分鐘后(hou),將(jiang)控溫儀(yi)表設(she)定到150℃,自動(dong)加熱(re)開關撥向開,邊排(pai)(pai)氣(qi)邊加熱(re)150℃保持(chi)2h排(pai)(pai)氣(qi),再(zai)將(jiang)控溫儀(yi)表設(she)定到530℃,把氨氣(qi)流量(liang)調(diao)(diao)小(xiao)(xiao),保 持(chi)爐(lu)內正壓(ya)(ya),排(pai)(pai)氣(qi)口有(you)較(jiao)小(xiao)(xiao)氣(qi)流向上的(de)壓(ya)(ya)力,當爐(lu)溫升(sheng)到530℃時(shi),恒溫恒流滲氮(dan)3-20h,再(zai)將(jiang)氨氣(qi)壓(ya)(ya)力調(diao)(diao)大一點(dian),讓排(pai)(pai)氣(qi)維持(chi)適(shi)中壓(ya)(ya)力,滲氮(dan)4-70h, 再(zai)將(jiang)氨氣(qi)壓(ya)(ya)力調(diao)(diao)小(xiao)(xiao),退氮(dan)1-2h,切斷電(dian)源,停止(zhi)加熱(re),給少(shao)量(liang)氨氣(qi),使(shi)爐(lu)內維持(chi)正壓(ya)(ya),待爐(lu)溫降到150℃以下(xia)方可停止(zhi)供(gong)氨出爐(lu)。
南通氮化爐其設備的特點:(1)、氣體氮化爐處理溫度低,時間短,工件變形小。(2)、氣體氮化爐不受鋼種限制,碳鋼、低合金鋼、工模具鋼、不銹鋼、鑄鐵及鐵基粉未冶金材料均可進行軟氮化處理。氣體氮化爐工件經軟氮化后的表面硬度與氮化工藝及材料有關。(3)、專業氮化爐能顯著地提高工(gong)(gong)件(jian)(jian)的疲勞強度、耐(nai)磨性和耐(nai)腐蝕性。氣(qi)體氮(dan)(dan)化(hua)(hua)爐在(zai)干(gan)摩擦(ca)條件(jian)(jian)下還具(ju)(ju)有抗擦(ca)傷(shang)和抗咬合(he)等(deng)(deng)性能。(4)、氣(qi)體氮(dan)(dan)化(hua)(hua)爐由于(yu)軟氮(dan)(dan)化(hua)(hua)層(ceng)(ceng)不(bu)存在(zai)脆(cui)性相(xiang),故氮(dan)(dan)化(hua)(hua)層(ceng)(ceng)因而(er)具(ju)(ju)有一定(ding)的韌性,不(bu)容(rong)易剝(bo)落。因此,目前氣(qi)體氮(dan)(dan)化(hua)(hua)爐生產中軟氮(dan)(dan)化(hua)(hua)已廣泛應用于(yu)模具(ju)(ju)、量具(ju)(ju)、刀具(ju)(ju)(如:高速鋼(gang)刀具(ju)(ju))等(deng)(deng)、曲(qu)軸、齒(chi)輪、氣(qi)缸套、機械結構件(jian)(jian)等(deng)(deng)耐(nai)磨工(gong)(gong)件(jian)(jian)的處(chu)理(li)。
給大家介(jie)紹下(xia)多用(yong)爐氮氣(qi)(qi)(qi)(qi)純度要(yao)(yao)求(qiu):1.本箱式(shi)可(ke)控(kong)氣(qi)(qi)(qi)(qi)氛(fen)(fen)多用(yong)爐生(sheng)(sheng)產(chan)線(xian)(xian)主要(yao)(yao)用(yong)于(yu)(yu)工(gong)(gong)件(jian)在(zai)可(ke)控(kong)氣(qi)(qi)(qi)(qi)氛(fen)(fen)下(xia)的(de)(de)氣(qi)(qi)(qi)(qi)體滲(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮共滲(shen)(shen)、滲(shen)(shen)碳(tan)(tan)(tan)后(hou)(hou)(hou)再次加(jia)(jia)熱淬火(huo)(huo)以及在(zai)保護(hu)氣(qi)(qi)(qi)(qi)氛(fen)(fen)下(xia)的(de)(de)淬火(huo)(huo)、回火(huo)(huo)。該(gai)(gai)設(she)(she)備(bei)的(de)(de)操(cao)作(zuo)必須(xu)安全(quan)(quan)可(ke)靠,直接簡捷,采(cai)用(yong)計算機全(quan)(quan)過程自動(dong)控(kong)制(zhi),工(gong)(gong)藝穩定性(xing)好(hao),在(zai)停電或其(qi)它意(yi)外情況下(xia),能(neng)夠(gou)實現自動(dong)充氮,并可(ke)通過手動(dong)操(cao)作(zuo)完成后(hou)(hou)(hou)續工(gong)(gong)序(xu),以確保安全(quan)(quan)操(cao)作(zuo)和產(chan)品質量(liang)。2.帶保護(hu)氣(qi)(qi)(qi)(qi)氛(fen)(fen)的(de)(de)回火(huo)(huo)爐用(yong)于(yu)(yu)工(gong)(gong)件(jian)的(de)(de)回火(huo)(huo)及時(shi)效退火(huo)(huo)(用(yong)于(yu)(yu)高低溫(wen)不同(tong)溫(wen)度段時(shi)加(jia)(jia)熱功率應可(ke)調,帶有(you)(you)保護(hu)氣(qi)(qi)(qi)(qi)氛(fen)(fen)功能(neng))。3.用(yong)于(yu)(yu)滲(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮共滲(shen)(shen)前及滲(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮共滲(shen)(shen)淬火(huo)(huo)后(hou)(hou)(hou)工(gong)(gong)件(jian)的(de)(de)清洗、烘干。工(gong)(gong)件(jian)清洗、烘干后(hou)(hou)(hou)的(de)(de)清潔度達(da)到滲(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮共滲(shen)(shen)要(yao)(yao)求(qiu)的(de)(de)標準(zhun)(zhun),且工(gong)(gong)件(jian)無腐蝕、對(dui)下(xia)道工(gong)(gong)序(xu)熱處(chu)理(li)質量(liang)無影(ying)響(xiang)。4.裝(zhuang)卸(xie)料(liao)車用(yong)于(yu)(yu)箱式(shi)可(ke)控(kong)氣(qi)(qi)(qi)(qi)氛(fen)(fen)多用(yong)爐、回火(huo)(huo)爐、清洗機的(de)(de)裝(zhuang)卸(xie)料(liao)及生(sheng)(sheng)產(chan)線(xian)(xian)各(ge)工(gong)(gong)序(xu)之間工(gong)(gong)件(jian)的(de)(de)傳送(song)。能(neng)夠(gou)準(zhun)(zhun)確按(an)規定位置完成上(shang)述(shu)設(she)(she)備(bei)工(gong)(gong)作(zuo)室的(de)(de)裝(zhuang)卸(xie)料(liao)。該(gai)(gai)生(sheng)(sheng)產(chan)線(xian)(xian)的(de)(de)所有(you)(you)設(she)(she)備(bei)必須(xu)是全(quan)(quan)新設(she)(she)備(bei)(包括所有(you)(you)零部件(jian)、元器件(jian)和附(fu)件(jian))。由不低于(yu)(yu)國(guo)家標準(zhun)(zhun)的(de)(de)先進可(ke)靠的(de)(de)材料(liao)、生(sheng)(sheng)產(chan)工(gong)(gong)藝及規范制(zhi)造而成;投標方投標的(de)(de)同(tong)類設(she)(she)備(bei)應具有(you)(you)在(zai)國(guo)內煤(mei)礦機械行業或同(tong)類行業二年(nian)以上(shang)的(de)(de)使用(yong)經驗。
給大(da)家介紹下(xia)多用(yong)爐(lu)(lu)(lu)熱(re)處(chu)理的(de)爐(lu)(lu)(lu)型選(xuan)擇: 1.對(dui)于不能成批(pi)定型生(sheng)(sheng)產(chan)的(de),工件(jian)大(da)小(xiao)不相等的(de),種類較多的(de),要求(qiu)工藝上(shang)具有(you)通用(yong)性、多用(yong)性的(de),可(ke)選(xuan)用(yong)箱式(shi)(shi)多用(yong)爐(lu)(lu)(lu)。2.加(jia)(jia)熱(re)長軸類及(ji)長的(de)絲桿,管子等工件(jian)時(shi)(shi),可(ke)選(xuan)用(yong)深井式(shi)(shi)電爐(lu)(lu)(lu)。3.小(xiao)批(pi)量的(de)滲碳零(ling)件(jian),可(ke)選(xuan)用(yong)井式(shi)(shi)氣體滲碳爐(lu)(lu)(lu)。4.對(dui)于大(da)批(pi)量的(de)汽車、拖拉(la)機(ji)齒(chi)輪等零(ling)件(jian)的(de)生(sheng)(sheng)產(chan)可(ke)選(xuan)連續式(shi)(shi)滲碳生(sheng)(sheng)產(chan)線或(huo)(huo)箱式(shi)(shi)多用(yong)爐(lu)(lu)(lu)。5.對(dui)沖壓件(jian)板材(cai)(cai)坯料的(de)加(jia)(jia)熱(re)大(da)批(pi)量生(sheng)(sheng)產(chan)時(shi)(shi),最好選(xuan)用(yong)滾動爐(lu)(lu)(lu),輥底爐(lu)(lu)(lu)。6.對(dui)成批(pi)的(de)定型零(ling)件(jian),生(sheng)(sheng)產(chan)上(shang)可(ke)選(xuan)用(yong)推桿式(shi)(shi)或(huo)(huo)傳送(song)帶式(shi)(shi)電阻爐(lu)(lu)(lu)(推桿爐(lu)(lu)(lu)或(huo)(huo)鑄(zhu)帶爐(lu)(lu)(lu))7.小(xiao)型機(ji)械零(ling)件(jian)如:螺釘(ding),螺母等可(ke)選(xuan)用(yong)振(zhen)底式(shi)(shi)爐(lu)(lu)(lu)或(huo)(huo)網帶式(shi)(shi)爐(lu)(lu)(lu)。8.鋼(gang)球(qiu)及(ji)滾柱熱(re)處(chu)理可(ke)選(xuan)用(yong)內螺旋的(de)回轉管爐(lu)(lu)(lu)。9.有(you)色金屬錠坯在大(da)批(pi)量生(sheng)(sheng)產(chan)時(shi)(shi)可(ke)用(yong)推桿式(shi)(shi)爐(lu)(lu)(lu),而對(dui)有(you)色金屬小(xiao)零(ling)件(jian)及(ji)材(cai)(cai)料可(ke)用(yong)空氣循環加(jia)(jia)熱(re)爐(lu)(lu)(lu)。
是(shi)一種(zhong)能夠(gou)在真空(kong)(kong)的(de)狀態下進行滲(shen)(shen)透處(chu)(chu)理(li)的(de)一種(zhong)裝置,在汽車的(de)生產制作(zuo)(zuo)領域應用的(de)比較廣泛(fan),因為(wei)有了(le)真空(kong)(kong)滲(shen)(shen)碳(tan)爐(lu)之后(hou)就能夠(gou)提(ti)高我們的(de)工作(zuo)(zuo)效(xiao)率,那(nei)么(me)對(dui)于真空(kong)(kong)滲(shen)(shen)碳(tan)爐(lu)來說(shuo)有什么(me)樣的(de)優勢(shi)呢?給大家介紹下井式滲(shen)(shen)碳(tan)爐(lu)的(de)優勢(shi):1.克服傳(chuan)統氣(qi)(qi)(qi)氛熱滲(shen)(shen)碳(tan)無法解(jie)決的(de)盲孔滲(shen)(shen)碳(tan)問題。2.避免內氧化(hua)問題 。3 真空(kong)(kong)滲(shen)(shen)碳(tan)的(de)工藝溫度達(da)1700攝氏度。4 縮短工藝時間(jian)。5.真空(kong)(kong)滲(shen)(shen)碳(tan)技術與高壓氣(qi)(qi)(qi)冷淬(cui)(cui)火(huo)結合后(hou)減小畸變。6.提(ti)升微觀結構性質、部件(jian)硬度等(deng)方面效(xiao)果。 7. 解(jie)決滲(shen)(shen)碳(tan)過程中(zhong)工件(jian)表面的(de)晶間(jian)氧化(hua)、合金元素貧化(hua)等(deng)問題。8. 真空(kong)(kong)滲(shen)(shen)碳(tan)與氣(qi)(qi)(qi)體淬(cui)(cui)火(huo)相結合,通過對(dui)淬(cui)(cui)火(huo)過程中(zhong)冷卻速度的(de)控制,提(ti)升產品處(chu)(chu)理(li)質量(liang)。9. 真空(kong)(kong)滲(shen)(shen)碳(tan)的(de)廢氣(qi)(qi)(qi)排放量(liang)小,能耗(hao)低。