給大家(jia)介(jie)紹下(xia)熱(re)(re)(re)處(chu)理加熱(re)(re)(re)溫(wen)(wen)度(du)三(san)種(zhong)現象:1、一(yi)般(ban)過(guo)(guo)熱(re)(re)(re):熱(re)(re)(re)處(chu)理加熱(re)(re)(re)溫(wen)(wen)度(du)過(guo)(guo)高(gao)或在高(gao)溫(wen)(wen)下(xia)保溫(wen)(wen)時(shi)(shi)間(jian)過(guo)(guo)長,引起奧(ao)(ao)氏(shi)(shi)體(ti)(ti)晶(jing)粒(li)(li)(li)粗(cu)(cu)(cu)(cu)化(hua)(hua)稱(cheng)為(wei)(wei)過(guo)(guo)熱(re)(re)(re)。粗(cu)(cu)(cu)(cu)大的(de)(de)奧(ao)(ao)氏(shi)(shi)體(ti)(ti)晶(jing)粒(li)(li)(li)會導致鋼(gang)的(de)(de)強韌(ren)性降低,脆(cui)性轉變溫(wen)(wen)度(du)升高(gao),增加淬火(huo)時(shi)(shi)的(de)(de)變形開(kai)裂傾向。而導致過(guo)(guo)熱(re)(re)(re)的(de)(de)原因是爐溫(wen)(wen)儀表失控或混料(常(chang)(chang)為(wei)(wei)不懂(dong)工藝發生(sheng)的(de)(de))。過(guo)(guo)熱(re)(re)(re)組織(zhi)可經退火(huo)、正火(huo)或多(duo)次高(gao)溫(wen)(wen)回(hui)火(huo)后,在正常(chang)(chang)情況(kuang)下(xia)重(zhong)新(xin)奧(ao)(ao)氏(shi)(shi)化(hua)(hua)使(shi)晶(jing)粒(li)(li)(li)細化(hua)(hua)。 2、斷口(kou)遺傳(chuan):熱(re)(re)(re)處(chu)理有(you)過(guo)(guo)熱(re)(re)(re)組織(zhi)的(de)(de)鋼(gang)材,重(zhong)新(xin)加熱(re)(re)(re)淬火(huo)后,雖能(neng)使(shi)奧(ao)(ao)氏(shi)(shi)體(ti)(ti)晶(jing)粒(li)(li)(li)細化(hua)(hua),但(dan)有(you)時(shi)(shi)仍(reng)出(chu)現粗(cu)(cu)(cu)(cu)大顆粒(li)(li)(li)狀斷口(kou)。產生(sheng)斷口(kou)遺傳(chuan)的(de)(de)理論爭議較多(duo),一(yi)般(ban)認(ren)為(wei)(wei)曾因加熱(re)(re)(re)溫(wen)(wen)度(du)過(guo)(guo)高(gao)而使(shi)MnS之類(lei)的(de)(de)雜(za)物溶入奧(ao)(ao)氏(shi)(shi)體(ti)(ti)并富(fu)集(ji)于晶(jing)界面,而冷卻時(shi)(shi)這些(xie)夾雜(za)物又會沿(yan)晶(jing)界面析出(chu),受沖擊時(shi)(shi)易沿(yan)粗(cu)(cu)(cu)(cu)大奧(ao)(ao)氏(shi)(shi)體(ti)(ti)晶(jing)界斷裂。 3 粗(cu)(cu)(cu)(cu)大組織(zhi)的(de)(de)遺傳(chuan):有(you)粗(cu)(cu)(cu)(cu)大馬氏(shi)(shi)體(ti)(ti)、貝氏(shi)(shi)體(ti)(ti)、魏氏(shi)(shi)體(ti)(ti)組織(zhi)的(de)(de)鋼(gang)件重(zhong)新(xin)奧(ao)(ao)氏(shi)(shi)化(hua)(hua)時(shi)(shi),以(yi)慢速加熱(re)(re)(re)到常(chang)(chang)規的(de)(de)淬火(huo)溫(wen)(wen)度(du),甚至再低一(yi)些(xie),其(qi)奧(ao)(ao)氏(shi)(shi)體(ti)(ti)晶(jing)粒(li)(li)(li)仍(reng)然是粗(cu)(cu)(cu)(cu)大的(de)(de),這種(zhong)現象稱(cheng)為(wei)(wei)組織(zhi)遺傳(chuan)性。要消除粗(cu)(cu)(cu)(cu)大組織(zhi)的(de)(de)遺傳(chuan)性,可采用(yong)中間(jian)退火(huo)或多(duo)次高(gao)溫(wen)(wen)回(hui)火(huo)處(chu)理。
給大(da)(da)家介紹下常用(yong)(yong)(yong)熱(re)處理(li)多用(yong)(yong)(yong)爐(lu)爐(lu)型(xing)的(de)(de)(de)(de)選(xuan)擇:1.對(dui)于(yu)不能成(cheng)批(pi)(pi)定型(xing)生(sheng)(sheng)產(chan)的(de)(de)(de)(de),工(gong)件(jian)(jian)(jian)(jian)大(da)(da)小(xiao)不相等的(de)(de)(de)(de),種類較(jiao)多的(de)(de)(de)(de),要求工(gong)藝上具有通用(yong)(yong)(yong)性、多用(yong)(yong)(yong)性的(de)(de)(de)(de),可(ke)選(xuan)用(yong)(yong)(yong)箱(xiang)(xiang)式(shi)(shi)(shi)多用(yong)(yong)(yong)爐(lu)。2.加熱(re)長軸類及長的(de)(de)(de)(de)絲(si)桿,管子等工(gong)件(jian)(jian)(jian)(jian)時,可(ke)選(xuan)用(yong)(yong)(yong)深井(jing)式(shi)(shi)(shi)電爐(lu)。3.小(xiao)批(pi)(pi)量(liang)的(de)(de)(de)(de)滲(shen)碳零(ling)件(jian)(jian)(jian)(jian),可(ke)選(xuan)用(yong)(yong)(yong)井(jing)式(shi)(shi)(shi)氣體滲(shen)碳爐(lu)。4.對(dui)于(yu)大(da)(da)批(pi)(pi)量(liang)的(de)(de)(de)(de)汽(qi)車(che)、拖拉機齒輪等零(ling)件(jian)(jian)(jian)(jian)的(de)(de)(de)(de)生(sheng)(sheng)產(chan)可(ke)選(xuan)連續式(shi)(shi)(shi)滲(shen)碳生(sheng)(sheng)產(chan)線或(huo)箱(xiang)(xiang)式(shi)(shi)(shi)多用(yong)(yong)(yong)爐(lu)。5.對(dui)沖(chong)壓(ya)件(jian)(jian)(jian)(jian)板材(cai)坯(pi)(pi)料的(de)(de)(de)(de)加熱(re)大(da)(da)批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)時,最好(hao)選(xuan)用(yong)(yong)(yong)滾動爐(lu),輥底爐(lu)。6.對(dui)成(cheng)批(pi)(pi)的(de)(de)(de)(de)定型(xing)零(ling)件(jian)(jian)(jian)(jian),生(sheng)(sheng)產(chan)上可(ke)選(xuan)用(yong)(yong)(yong)推(tui)桿式(shi)(shi)(shi)或(huo)傳送帶(dai)式(shi)(shi)(shi)電阻爐(lu)(推(tui)桿爐(lu)或(huo)鑄帶(dai)爐(lu))7.小(xiao)型(xing)機械(xie)零(ling)件(jian)(jian)(jian)(jian)如:螺(luo)釘,螺(luo)母(mu)等可(ke)選(xuan)用(yong)(yong)(yong)振(zhen)底式(shi)(shi)(shi)爐(lu)或(huo)網(wang)帶(dai)式(shi)(shi)(shi)爐(lu)。8.鋼球及滾柱熱(re)處理(li)可(ke)選(xuan)用(yong)(yong)(yong)內螺(luo)旋的(de)(de)(de)(de)回轉(zhuan)管爐(lu)。9.有色金屬錠坯(pi)(pi)在大(da)(da)批(pi)(pi)量(liang)生(sheng)(sheng)產(chan)時可(ke)用(yong)(yong)(yong)推(tui)桿式(shi)(shi)(shi)爐(lu),而(er)對(dui)有色金屬小(xiao)零(ling)件(jian)(jian)(jian)(jian)及材(cai)料可(ke)用(yong)(yong)(yong)空氣循(xun)環加熱(re)爐(lu)。
是一(yi)種(zhong)能(neng)(neng)夠(gou)在真(zhen)空的(de)狀態下進行滲(shen)(shen)透(tou)處(chu)理的(de)一(yi)種(zhong)裝置(zhi),在汽(qi)車(che)的(de)生產制作領(ling)域應用的(de)比(bi)較廣泛,因(yin)為有(you)(you)了真(zhen)空滲(shen)(shen)碳(tan)(tan)爐之后就能(neng)(neng)夠(gou)提(ti)高我們的(de)工作效率,那么對于真(zhen)空滲(shen)(shen)碳(tan)(tan)爐來說有(you)(you)什(shen)么樣的(de)優勢呢?給(gei)大家介紹下井式(shi)滲(shen)(shen)碳(tan)(tan)爐的(de)優勢:1.克(ke)服傳(chuan)統氣(qi)(qi)(qi)氛熱滲(shen)(shen)碳(tan)(tan)無法解(jie)決(jue)的(de)盲孔(kong)滲(shen)(shen)碳(tan)(tan)問題(ti)。2.避免內氧(yang)化(hua)(hua)(hua)問題(ti) 。3 真(zhen)空滲(shen)(shen)碳(tan)(tan)的(de)工藝溫度(du)達1700攝氏度(du)。4 縮短工藝時(shi)間。5.真(zhen)空滲(shen)(shen)碳(tan)(tan)技術與高壓氣(qi)(qi)(qi)冷淬(cui)火結合(he)后減小畸變。6.提(ti)升(sheng)微(wei)觀(guan)結構性質(zhi)、部件硬度(du)等(deng)方面效果。 7. 解(jie)決(jue)滲(shen)(shen)碳(tan)(tan)過程(cheng)中(zhong)工件表面的(de)晶間氧(yang)化(hua)(hua)(hua)、合(he)金元素貧化(hua)(hua)(hua)等(deng)問題(ti)。8. 真(zhen)空滲(shen)(shen)碳(tan)(tan)與氣(qi)(qi)(qi)體淬(cui)火相結合(he),通過對淬(cui)火過程(cheng)中(zhong)冷卻速度(du)的(de)控制,提(ti)升(sheng)產品處(chu)理質(zhi)量(liang)(liang)。9. 真(zhen)空滲(shen)(shen)碳(tan)(tan)的(de)廢(fei)氣(qi)(qi)(qi)排放量(liang)(liang)小,能(neng)(neng)耗低。
揚州箱式多用爐生產線的上位機控制:1、F1界面:熱處理程序,箱式多用爐廠家可按TIME及CD%兩(liang)種方式控(kong)制,可執行(xing)(xing)(xing)不帶(dai)中(zhong)冷的(de)(de)(de)滲碳(tan)(tan)淬火(huo)(huo)、帶(dai)中(zhong)冷的(de)(de)(de)滲碳(tan)(tan)淬火(huo)(huo)、滲碳(tan)(tan)后的(de)(de)(de)氣體淬火(huo)(huo)等(deng)工(gong)藝(yi)過(guo)程(cheng);2、F2界(jie)面(mian):工(gong)件(jian)及裝(zhuang)料數(shu)(shu)據表,記(ji)錄(lu)以往的(de)(de)(de)生產(chan)數(shu)(shu)據,存(cun)檔(dang)保留(liu),并可隨時查閱;3、F3界(jie)面(mian):數(shu)(shu)據記(ji)錄(lu),爐溫(wen)、油溫(wen)、碳(tan)(tan)勢曲線記(ji)錄(lu),短周(zhou)期(qi),長(chang)周(zhou)期(qi)兩(liang)種;4、F4界(jie)面(mian):工(gong)藝(yi)過(guo)程(cheng)監控(kong),若在FOCOS控(kong)制狀態,可執行(xing)(xing)(xing)工(gong)藝(yi)的(de)(de)(de)停止、運行(xing)(xing)(xing)、跳步、復位等(deng)操作;5、F5界(jie)面(mian):故(gu)障,當(dang)前故(gu)障、歷史故(gu)障、故(gu)障總攬(lan);6、F6界(jie)面(mian):滲碳(tan)(tan)曲線,即在線計(ji)算的(de)(de)(de)數(shu)(shu)據;7、F7界(jie)面(mian):實用程(cheng)序(xu),能(neng)(neng)通過(guo)溫(wen)度、CO含量進行(xing)(xing)(xing)mv值、露點、CO2含量、碳(tan)(tan)勢之間的(de)(de)(de)轉化(hua)算,能(neng)(neng)計(ji)算碳(tan)(tan)黑極(ji)限;并可計(ji)算每種材料的(de)(de)(de)合金系數(shu)(shu);8、F8界(jie)面(mian):觀察爐子的(de)(de)(de)接(jie)口(kou)狀態、程(cheng)序(xu)狀態、中(zhong)英文切換(huan);9、F9界(jie)面(mian):口(kou)令管理;10、F10界(jie)面(mian):系統(tong)總攬(lan);11、F11界(jie)面(mian):結(jie)束程(cheng)序(xu)
試著解釋如(ru)下(xia):1、滲氮爐(lu)(lu)的(de)基本爐(lu)(lu)氣(qi)(qi)為氨氣(qi)(qi)+氮氣(qi)(qi)+氫(qing)氣(qi)(qi),其(qi)中氫(qing)氣(qi)(qi)和氨氣(qi)(qi)都是(shi)可(ke)燃(ran)(ran)氣(qi)(qi)體,與空氣(qi)(qi)混合(he)至一定比例范圍時,遇明火(huo)(含火(huo)星)或(huo)者達到著火(huo)溫(wen)度(510℃以上)即可(ke)燃(ran)(ran)燒,在(zai)(zai)密封容器(qi)中表(biao)現(xian)(xian)為爆(bao)炸,敞(chang)口容器(qi)中表(biao)現(xian)(xian)為爆(bao)燃(ran)(ran)。2、此時爐(lu)(lu)溫(wen)已在(zai)(zai)200℃以下(xia),打開爐(lu)(lu)蓋,盡管有空氣(qi)(qi)進入,在(zai)(zai)沒有明火(huo)點燃(ran)(ran)的(de)情(qing)況下(xia),本應(ying)該不會(hui)發生(sheng)氣(qi)(qi)體燃(ran)(ran)燒(爆(bao)燃(ran)(ran))現(xian)(xian)象。3、當然(ran),這其(qi)中有一個(ge)問題,即氫(qing)氣(qi)(qi)是(shi)強還(huan)原性氣(qi)(qi)體,隨爐(lu)(lu)冷卻過(guo)程中它會(hui)將散落在(zai)(zai)爐(lu)(lu)罐(guan)內的(de)呈微粒(灰塵)狀態的(de)鐵(tie)氮化物還(huan)原成(cheng)鐵(tie)粉.我(wo)們知道微小的(de)還(huan)原鐵(tie)粉遇空氣(qi)(qi)會(hui)強烈氧化而發熱,溫(wen)度急(ji)劇升高(gao)而成(cheng)為火(huo)星,另外氮碳(tan)共(gong)滲過(guo)程中可(ke)能沉積的(de)活性炭粉遇空氣(qi)(qi)也會(hui)氧化成(cheng)為火(huo)星.火(huo)星點燃(ran)(ran)“氫(qing)氣(qi)(qi)(氨氣(qi)(qi))-空氣(qi)(qi)”混合(he)氣(qi)(qi),于(yu)是(shi)出現(xian)(xian)爆(bao)燃(ran)(ran)現(xian)(xian)。