給大家介紹(shao)下(xia)多(duo)(duo)用(yong)(yong)(yong)爐(lu)氮(dan)(dan)(dan)氣(qi)純(chun)度(du)要求:1.本箱式可(ke)(ke)控氣(qi)氛(fen)多(duo)(duo)用(yong)(yong)(yong)爐(lu)生產(chan)(chan)線(xian)(xian)主(zhu)要用(yong)(yong)(yong)于工(gong)(gong)(gong)件(jian)在可(ke)(ke)控氣(qi)氛(fen)下(xia)的(de)(de)(de)(de)氣(qi)體(ti)滲(shen)(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮(dan)(dan)(dan)共滲(shen)(shen)(shen)、滲(shen)(shen)(shen)碳(tan)(tan)(tan)后(hou)再次加(jia)熱淬火(huo)以(yi)及(ji)在保護氣(qi)氛(fen)下(xia)的(de)(de)(de)(de)淬火(huo)、回火(huo)。該設(she)備(bei)的(de)(de)(de)(de)操作必(bi)須(xu)安(an)全可(ke)(ke)靠,直接簡(jian)捷,采用(yong)(yong)(yong)計(ji)算機全過(guo)程自動控制,工(gong)(gong)(gong)藝穩定性好,在停電或其它意外情況下(xia),能(neng)夠實現自動充(chong)氮(dan)(dan)(dan),并可(ke)(ke)通過(guo)手動操作完(wan)成(cheng)(cheng)后(hou)續工(gong)(gong)(gong)序(xu),以(yi)確(que)保安(an)全操作和產(chan)(chan)品質(zhi)量。2.帶保護氣(qi)氛(fen)的(de)(de)(de)(de)回火(huo)爐(lu)用(yong)(yong)(yong)于工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)回火(huo)及(ji)時效(xiao)退火(huo)(用(yong)(yong)(yong)于高低溫(wen)不同溫(wen)度(du)段時加(jia)熱功(gong)(gong)率應(ying)可(ke)(ke)調,帶有保護氣(qi)氛(fen)功(gong)(gong)能(neng))。3.用(yong)(yong)(yong)于滲(shen)(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮(dan)(dan)(dan)共滲(shen)(shen)(shen)前及(ji)滲(shen)(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮(dan)(dan)(dan)共滲(shen)(shen)(shen)淬火(huo)后(hou)工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)清(qing)(qing)洗、烘干(gan)。工(gong)(gong)(gong)件(jian)清(qing)(qing)洗、烘干(gan)后(hou)的(de)(de)(de)(de)清(qing)(qing)潔度(du)達到滲(shen)(shen)(shen)碳(tan)(tan)(tan)、碳(tan)(tan)(tan)氮(dan)(dan)(dan)共滲(shen)(shen)(shen)要求的(de)(de)(de)(de)標準(zhun),且工(gong)(gong)(gong)件(jian)無腐(fu)蝕、對(dui)下(xia)道工(gong)(gong)(gong)序(xu)熱處理質(zhi)量無影響。4.裝(zhuang)卸(xie)料(liao)車(che)用(yong)(yong)(yong)于箱式可(ke)(ke)控氣(qi)氛(fen)多(duo)(duo)用(yong)(yong)(yong)爐(lu)、回火(huo)爐(lu)、清(qing)(qing)洗機的(de)(de)(de)(de)裝(zhuang)卸(xie)料(liao)及(ji)生產(chan)(chan)線(xian)(xian)各工(gong)(gong)(gong)序(xu)之間工(gong)(gong)(gong)件(jian)的(de)(de)(de)(de)傳送。能(neng)夠準(zhun)確(que)按規定位置完(wan)成(cheng)(cheng)上(shang)述設(she)備(bei)工(gong)(gong)(gong)作室(shi)的(de)(de)(de)(de)裝(zhuang)卸(xie)料(liao)。該生產(chan)(chan)線(xian)(xian)的(de)(de)(de)(de)所有設(she)備(bei)必(bi)須(xu)是(shi)全新(xin)設(she)備(bei)(包(bao)括所有零部件(jian)、元器件(jian)和附件(jian))。由(you)不低于國家標準(zhun)的(de)(de)(de)(de)先進可(ke)(ke)靠的(de)(de)(de)(de)材料(liao)、生產(chan)(chan)工(gong)(gong)(gong)藝及(ji)規范制造而(er)成(cheng)(cheng);投標方投標的(de)(de)(de)(de)同類(lei)(lei)設(she)備(bei)應(ying)具有在國內煤礦機械行(xing)業(ye)或同類(lei)(lei)行(xing)業(ye)二年以(yi)上(shang)的(de)(de)(de)(de)使用(yong)(yong)(yong)經驗。
安徽多用爐的結構組成特點:井式加熱爐爐殼由型鋼及優質鋼板組焊而成,井式加熱爐可實現爐蓋和爐體之間的密封,并在爐殼上部設置排煙裝置。井式加熱爐爐底襯由輕質粘土磚和重質抗滲碳砌筑而成,爐墻襯為復合爐襯結構,耐火層采用輕質粘土磚,保溫層用陶瓷纖維棉或粘土磚,各層經過優化設計。多用爐價格在(zai)耐火層(ceng)內(nei)預制了不銹鋼(gang)掛鉤,用(yong)于(yu)電阻絲帶(dai)的安(an)(an)裝(zhuang)。井(jing)(jing)式(shi)加(jia)熱(re)爐加(jia)熱(re)裝(zhuang)置均勻布(bu)(bu)置在(zai)爐襯墻體的周圍,該井(jing)(jing)式(shi)加(jia)熱(re)爐由高(gao)溫(wen)電熱(re)合(he)金帶(dai)繞制成(cheng)波紋狀,分布(bu)(bu)在(zai)各個(ge)加(jia)熱(re)區(qu)內(nei),安(an)(an)裝(zhuang)方式(shi)確保加(jia)熱(re)均勻性和(he)使用(yong)壽命以及高(gao)的可靠性,安(an)(an)裝(zhuang)、維修方便。井(jing)(jing)式(shi)加(jia)熱(re)爐每(mei)一個(ge)加(jia)熱(re)區(qu)都設有測溫(wen)和(he)超溫(wen)報(bao)警熱(re)偶。每(mei)一區(qu)的每(mei)一組(zu)加(jia)熱(re)元件為(wei)同參數(shu)同結構。
試著解釋如下:1、滲(shen)氮(dan)爐(lu)的(de)(de)基本爐(lu)氣(qi)(qi)為(wei)氨(an)氣(qi)(qi)+氮(dan)氣(qi)(qi)+氫(qing)氣(qi)(qi),其(qi)中(zhong)氫(qing)氣(qi)(qi)和氨(an)氣(qi)(qi)都是可(ke)燃(ran)(ran)(ran)氣(qi)(qi)體(ti)(ti),與空(kong)氣(qi)(qi)混(hun)合至一(yi)定比例范圍時(shi),遇(yu)明(ming)火(含火星)或者達(da)到著火溫(wen)(wen)度(du)(510℃以上)即可(ke)燃(ran)(ran)(ran)燒,在(zai)密封容器(qi)中(zhong)表(biao)現(xian)為(wei)爆炸(zha),敞口容器(qi)中(zhong)表(biao)現(xian)為(wei)爆燃(ran)(ran)(ran)。2、此時(shi)爐(lu)溫(wen)(wen)已(yi)在(zai)200℃以下,打開爐(lu)蓋,盡管有空(kong)氣(qi)(qi)進入,在(zai)沒(mei)有明(ming)火點燃(ran)(ran)(ran)的(de)(de)情況下,本應該不會(hui)(hui)發(fa)生氣(qi)(qi)體(ti)(ti)燃(ran)(ran)(ran)燒(爆燃(ran)(ran)(ran))現(xian)象。3、當(dang)然,這(zhe)其(qi)中(zhong)有一(yi)個問題,即氫(qing)氣(qi)(qi)是強還(huan)原性氣(qi)(qi)體(ti)(ti),隨爐(lu)冷卻過程(cheng)中(zhong)它會(hui)(hui)將散(san)落(luo)在(zai)爐(lu)罐內的(de)(de)呈微粒(灰塵)狀態的(de)(de)鐵(tie)(tie)氮(dan)化物(wu)還(huan)原成鐵(tie)(tie)粉(fen)(fen).我們知道微小的(de)(de)還(huan)原鐵(tie)(tie)粉(fen)(fen)遇(yu)空(kong)氣(qi)(qi)會(hui)(hui)強烈氧化而發(fa)熱,溫(wen)(wen)度(du)急劇(ju)升高而成為(wei)火星,另外(wai)氮(dan)碳共滲(shen)過程(cheng)中(zhong)可(ke)能沉積的(de)(de)活性炭(tan)粉(fen)(fen)遇(yu)空(kong)氣(qi)(qi)也會(hui)(hui)氧化成為(wei)火星.火星點燃(ran)(ran)(ran)“氫(qing)氣(qi)(qi)(氨(an)氣(qi)(qi))-空(kong)氣(qi)(qi)”混(hun)合氣(qi)(qi),于(yu)是出現(xian)爆燃(ran)(ran)(ran)現(xian)。
吹主回保險(xian)怎么解決:1.滲氮(dan)(dan)(dan)前的模具必(bi)須是先(xian)經過正火或調(diao)質處理過的工件。2.先(xian)用汽油和(he)酒精擦洗工件表面,不得有(you)銹斑(ban)、油污(wu)、臟物存(cun)在。3.裝入爐(lu)內(nei)后(hou),對稱擰緊爐(lu)蓋(gai)壓緊螺(luo)栓。4.將爐(lu)罐(guan)(guan)和(he)爐(lu)蓋(gai)進水口通入冷(leng)卻水進行循環水冷(leng)。爐(lu)蓋(gai)上(shang)管道(dao)冷(leng)卻水下端為進水,上(shang)端為出水,爐(lu)罐(guan)(guan)單獨(du)進水,單獨(du)排(pai)(pai)水,爐(lu)蓋(gai)所(suo)有(you)水管可按(an)低進高出原則串聯,由(you)一個(ge)口進水,一個(ge)口排(pai)(pai)水。5.升(sheng)溫前應先(xian)送氮(dan)(dan)(dan)氣(qi)排(pai)(pai)氣(qi),排(pai)(pai)氣(qi)時流量(liang)應比使(shi)用時大一倍以上(shang)。排(pai)(pai)氣(qi)10分鐘(zhong)后(hou),將控(kong)溫儀(yi)表設定到150℃,自動加(jia)熱開關(guan)撥向開,邊排(pai)(pai)氣(qi)邊加(jia)熱150℃保持2h排(pai)(pai)氣(qi),再將控(kong)溫儀(yi)表設定到530℃,把氨(an)氣(qi)流量(liang)調(diao)小,保 持爐(lu)內(nei)正壓,排(pai)(pai)氣(qi)口有(you)較小氣(qi)流向上(shang)的壓力,當爐(lu)溫升(sheng)到530℃時,恒溫恒流滲氮(dan)(dan)(dan)3-20h,再將氨(an)氣(qi)壓力調(diao)大一點,讓(rang)排(pai)(pai)氣(qi)維(wei)持適中壓力,滲氮(dan)(dan)(dan)4-70h, 再將氨(an)氣(qi)壓力調(diao)小,退氮(dan)(dan)(dan)1-2h,切斷電(dian)源(yuan),停止加(jia)熱,給少量(liang)氨(an)氣(qi),使(shi)爐(lu)內(nei)維(wei)持正壓,待爐(lu)溫降到150℃以下方可停止供氨(an)出爐(lu)。
通電運行(xing)步驟:1、打(da)(da)開(kai)(kai)(kai)氮化爐(lu)(lu)(lu)總控電源。2、電柜(ju)控制面(mian)板上(shang)(shang)(shang)(shang)“手動(dong)(dong)(dong)/自(zi)動(dong)(dong)(dong)” 旋(xuan)鈕(niu)(niu)(niu),打(da)(da)到(dao)(dao)自(zi)動(dong)(dong)(dong)。3、進入控制系(xi)統觸摸屏,點擊“(一(yi)(yi))打(da)(da)弧(hu)(hu)參(can)數設定(ding)(ding)”,選擇(ze)開(kai)(kai)(kai)保(bao)溫(wen)(wen)(wen)(wen)(wen)(wen)段(duan)數09,完畢退出。4、點擊“(二)升(sheng)溫(wen)(wen)(wen)(wen)(wen)(wen)保(bao)溫(wen)(wen)(wen)(wen)(wen)(wen)參(can)數設定(ding)(ding)”,查看參(can)數是否(fou)(fou)正確,9保(bao)溫(wen)(wen)(wen)(wen)(wen)(wen)時(shi)間300min,點擊“升(sheng)壓(ya)(ya)(ya)(ya)保(bao)壓(ya)(ya)(ya)(ya)參(can)數設定(ding)(ding)”,5到(dao)(dao)達壓(ya)(ya)(ya)(ya)力(li)350Pa。5、進入系(xi)統運行(xing),選擇(ze)確認爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti), 1號(hao)(hao)(hao)爐(lu)(lu)(lu)(左(zuo)),2號(hao)(hao)(hao)爐(lu)(lu)(lu)(右),若爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)不(bu)(bu)是要(yao)(yao)工作(zuo)爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti),點擊“爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)切(qie)換”,(爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)工作(zuo)過(guo)程中一(yi)(yi)定(ding)(ding)不(bu)(bu)要(yao)(yao)按(an)(an)爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)切(qie)換按(an)(an)鈕(niu)(niu)(niu))。6、抽(chou)真(zhen)(zhen)(zhen)空(kong)(kong):左(zuo)上(shang)(shang)(shang)(shang)角系(xi)統開(kai)(kai)(kai)始(shi)按(an)(an)鈕(niu)(niu)(niu)由紅色(se)變成綠(lv)色(se),真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)1(3),2(4)按(an)(an)鈕(niu)(niu)(niu)變綠(lv),檢查兩(liang)個真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)是否(fou)(fou)都啟(qi)(qi)動(dong)(dong)(dong)運轉(zhuan),如(ru)有(you)不(bu)(bu)運轉(zhuan),打(da)(da)開(kai)(kai)(kai)電控柜(ju)右下門,檢查是否(fou)(fou)跳(tiao)閘,確認兩(liang)個真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)都已(yi)啟(qi)(qi)動(dong)(dong)(dong)工作(zuo)后,打(da)(da)開(kai)(kai)(kai)真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)蝶閥(之前一(yi)(yi)定(ding)(ding)要(yao)(yao)關閉(bi)(bi)否(fou)(fou)則(ze)真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)中油(you)會(hui)(hui)被氣(qi)壓(ya)(ya)(ya)(ya)壓(ya)(ya)(ya)(ya)進爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)),開(kai)(kai)(kai)始(shi)抽(chou)真(zhen)(zhen)(zhen)空(kong)(kong),當(dang)(dang)壓(ya)(ya)(ya)(ya)強達到(dao)(dao)100Pa左(zuo)右時(shi),關閉(bi)(bi)1(3)號(hao)(hao)(hao)真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)蝶閥,當(dang)(dang)壓(ya)(ya)(ya)(ya)強達到(dao)(dao)60Pa左(zuo)右時(shi),真(zhen)(zhen)(zhen)空(kong)(kong)泵(beng)(beng)1(3)自(zi)動(dong)(dong)(dong)關閉(bi)(bi)(綠(lv)燈熄(xi)滅),高壓(ya)(ya)(ya)(ya)按(an)(an)鈕(niu)(niu)(niu)自(zi)動(dong)(dong)(dong)開(kai)(kai)(kai)啟(qi)(qi)。7、黑色(se)脈(mo)沖控制盤上(shang)(shang)(shang)(shang),電壓(ya)(ya)(ya)(ya)撥(bo)鈕(niu)(niu)(niu)打(da)(da)到(dao)(dao)左(zuo)邊(bian)(bian)自(zi)動(dong)(dong)(dong)撥(bo)鈕(niu)(niu)(niu),占空(kong)(kong)比(bi)撥(bo)鈕(niu)(niu)(niu)打(da)(da)到(dao)(dao)右邊(bian)(bian)自(zi)動(dong)(dong)(dong)(自(zi)動(dong)(dong)(dong)時(shi)升(sheng)溫(wen)(wen)(wen)(wen)(wen)(wen)時(shi)間長,根(gen)據(ju)實際情況可調為手動(dong)(dong)(dong)控制),電壓(ya)(ya)(ya)(ya)旋(xuan)鈕(niu)(niu)(niu),占空(kong)(kong)比(bi)旋(xuan)鈕(niu)(niu)(niu)旋(xuan)轉(zhuan)到(dao)(dao)右邊(bian)(bian)合適位置(峰值電流=100~200 ,電流A≤150),爐(lu)(lu)(lu)體(ti)(ti)(ti)(ti)開(kai)(kai)(kai)始(shi)安全工作(zuo),罐(guan)內(nei)工件開(kai)(kai)(kai)始(shi)打(da)(da)弧(hu)(hu)。8、滅弧(hu)(hu)送氨氣(qi)爐(lu)(lu)(lu)內(nei)溫(wen)(wen)(wen)(wen)(wen)(wen)度(du)到(dao)(dao)90度(du),爐(lu)(lu)(lu)罐(guan)內(nei)輝光穩定(ding)(ding)之后(不(bu)(bu)閃弧(hu)(hu)),開(kai)(kai)(kai)氨氣(qi)罐(guan),黃色(se)換向(xiang)閥打(da)(da)到(dao)(dao)左(zuo)邊(bian)(bian)1號(hao)(hao)(hao)爐(lu)(lu)(lu)(右邊(bian)(bian)為2號(hao)(hao)(hao)爐(lu)(lu)(lu)),氨氣(qi)流量不(bu)(bu)用調,控制器(qi)會(hui)(hui)根(gen)據(ju)爐(lu)(lu)(lu)內(nei)壓(ya)(ya)(ya)(ya)強自(zi)動(dong)(dong)(dong)調整。9、加(jia)送二氧(yang)化碳氣(qi)體(ti)(ti)(ti)(ti)大(da)約(yue)9-10小時(shi)后升(sheng)溫(wen)(wen)(wen)(wen)(wen)(wen)到(dao)(dao)500℃時(shi)占空(kong)(kong)比(bi)撥(bo)鈕(niu)(niu)(niu)打(da)(da)至自(zi)動(dong)(dong)(dong)狀態,然后繼續升(sheng)溫(wen)(wen)(wen)(wen)(wen)(wen)至510℃到(dao)(dao)保(bao)溫(wen)(wen)(wen)(wen)(wen)(wen)狀態,打(da)(da)開(kai)(kai)(kai)二氧(yang)化碳氣(qi)閥,設置屏幕上(shang)(shang)(shang)(shang)2種氣(qi)體(ti)(ti)(ti)(ti)流量比(bi)例(比(bi)例約(yue)為7%)。
這個(ge)設(she)備了解(jie)多少呢? 是一(yi)(yi)種能夠在(zai)(zai)真(zhen)(zhen)空(kong)的(de)狀(zhuang)態(tai)下(xia)進行滲(shen)(shen)透處(chu)理的(de)一(yi)(yi)種裝置,它在(zai)(zai)汽車的(de)生產制作領(ling)域(yu)應用的(de)比較廣泛,因為(wei)有了真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)爐(lu)之后(hou)就能夠提(ti)(ti)高(gao)(gao)我(wo)們的(de)工(gong)作效率,那么對(dui)于真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)爐(lu)來(lai)說(shuo),它有什么優點呢?我(wo)們現在(zai)(zai)就一(yi)(yi)起來(lai)了解(jie)一(yi)(yi)下(xia)吧(ba)。1.克服傳(chuan)統(tong)氣氛熱滲(shen)(shen)碳(tan)無法解(jie)決(jue)的(de)盲孔滲(shen)(shen)碳(tan)問(wen)題。2.避(bi)免內氧(yang)(yang)化問(wen)題 。3 真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)的(de)工(gong)藝溫度達(da)1700攝氏度。4 縮短(duan)工(gong)藝時(shi)間。5.真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)技術與高(gao)(gao)壓氣冷淬(cui)火(huo)結合后(hou)減小畸變(bian)。6.提(ti)(ti)升微(wei)觀結構性質(zhi)、部(bu)件硬(ying)度等方面(mian)效果(guo)。 7. 解(jie)決(jue)滲(shen)(shen)碳(tan)過(guo)(guo)程中(zhong)工(gong)件表面(mian)的(de)晶間氧(yang)(yang)化、合金元素貧化等問(wen)題。8. 真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)與氣體淬(cui)火(huo)相結合,通(tong)過(guo)(guo)對(dui)淬(cui)火(huo)過(guo)(guo)程中(zhong)冷卻速度的(de)控制,提(ti)(ti)升產品處(chu)理質(zhi)量。9. 真(zhen)(zhen)空(kong)滲(shen)(shen)碳(tan)的(de)廢氣排放量小,能耗低(di)。